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BSA WD B40
BSA B40 Motorcycle
 
 
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B40 Military Mk2 and Roughrider
By Rupert Ratio
 
 
WD B40 Prototype
Early BSA WD B40
 
 
AUSTRALIAN B40 AWD - GA
 
 
Engine number prefixes - Identification
 
 
A Big Thank You
 
 
Mitchell Collection Bike 1
BSA WD B40 Mk1 1967
 
 
Mitchell Collection Bike 2
BSA WD B40 Mk1 1967
 
 
Mitchell Collection Bike 3
BSA WD B40 Mk1 1967
 
 
Mitchell Collection Bike 4
BSA WD B40 Mk1 1967
 
 
Mitchell Collection Bike 5
BSA WD B40 Mk1 1967
 
 
Mitchell Collection Bike 6
BSA WD B40 Mk1 1967
 
 
Mitchell Collection Bike 7
BSA WD B40 Mk1 1967
 
 
Mitchell Collection Bike 8
BSA WD B40 Mk1 1967
 
 
Mitchell Collection Bike 9
BSA WD B40 Mk1 1967
 
 
Mitchell Collection Bike 10
BSA WD B40 Mk1 1967
 
 
Mitchell Collection Bike 11
BSA WD B40 Mk1 1968/69
 
 
Mitchell Collection Bike 12
BSA WD B40 Mk1 1967
 
 
Mitchell Collection Bike 13
BSA WD B40 Mk1 1968
 
 
Mitchell Collection Bike 14
BSA WD B40 Mk1 1967
 
 
Mitchell Collection Bike 15
BSA WD B40 Mk1 1967
 
 
Mitchell Collection bike 16
BSA WD B40 Mk1 1967
 
 
Mitchell Collection bike 17
BSA WD B40 Mk1 1967
 
 
Mitchell Collection bike 18
BSA WD B40 Mk1 1967
 
 
Mitchell Collection bike 19
BSA WD B40 Mk1 1969
 
 
Mitchell Collection bike 20
BSA WD B40 GR Mk1 1970 RAF
 
 
Mitchell Collection bike 21
BSA B40 1965 MOD Civil Defence
 
 
Technical Information
 
 
The Rupert Ratio Unit Single Engine Manual
 
 
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Specialist BSA Unit Single Repairs and services - Moto Medic
 
 
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Technical Information

engine diagram

Wiring Diagram

Principle Wiring diagram (Courtesy of OldTimer)

Principle wiring diagram BSA WD B40

Wiring Diagram

Amal 398 Carburettor Butterfly Type

Amal 398 information

Amal 398 information

Useful Data

Length - 2.10 m (6 ft 11 in)
Width - 0.75 m (2 ft 5½ in)
Height - 1.08 m (3 ft 6½ in)
Weight - 158.75kg (350 lbs)
Engine - 343 cc

Capacities:

Fuel Tank - 3.5 Gallons (15.911 ltrs)
Gearbox - 0.67 pints (.3786 ltrs)
Engine - 5 pints (2.841 ltrs)
Primary - 0.5 pints (.284 ltrs)
Forks each leg - 0.34 pints (.1893 ltrs)

Settings/info:

Plug gap - .020 in - .025 in
Points gap - .015 in
Timing - 7.112 mm BTDC fully advanced
Piston ring fitted gap - (Maximum .014 in or .3556 mm)
(Minimum .009 in or .2283 mm)
Compression ratio - 7.0 : 1

Valve springs:

Free Length (inner) - 1.625 in. (41.275 mm)
Free Length (Outer) - 2.03125 in. (51.5937 mm)
tappet Clearence (cold)
Inlet - .008 in (.2032 mm)
Exhaust - .010 in (.254 mm)

Cylinder barrel:

Bore size (Standard) - 79 mm
Stroke - 70 mm

Carburetter:

Type - Amal 398/6
Main jet - 210
Pilot jet - 25
Nominal choke size - 26 mm

Clutch:

Driving plates - 4
Plain plates - 5
Overall thickness of driving plate - .167 in (4.242 mm)
Free length of clutch springs - 1.65685 in (42.0687 mm)
Clutch push rod length - 9.0 in (228.6 mm)
Clutch push rod Dia - .1875 in (4.7225 mm)

Electrical:

Alternator type - Lucas R.M.19
Contact breaker - Lucas 4CA
Coil - Wipac S.0810
Rectifier - Lucas 2DS506
Zener Diode - Lucas ZD715

Sprockets:

Engine - 23 teeth
Clutch - 52 teeth
Gearbox - 18 teeth
Rear wheel - 52 teeth

Chain sizes - Duplex .375 in. x 70 pitches

Front Forks:

Spring fee length - 10.375-10.50 in
Spring rate - 25/27 lb in
Number of coils - 21½


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